System Specifications |
Printing Speeds |
Up to 42m/mn¹ (depending on application). |
Supported Web Widths |
From 100 mm up to 420 mm |
Finishing Width |
The maximum image width is 405 mm |
Substrate Types² |
From 50 up to 400 microns (μm) Coated, uncoated and textured paper, film or label Self-adhesive labels White or transparent synthetics, PP, PE, POPP, PET Light cardboard/folding carton Shrink film: PVC, PETG |
Wide Compatibility |
Compatible with the overall web-to-web printing Technologies, narrow web digital presses and the traditional offset or flexo narrow web presses. |
Unwinder |
Maximum roll diameter capacity: 850 mm Standard inside core diameter: 3 inches Maximum roll weight: ±120 kg |
UV Flexo Station |
An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV protection varnish or primer prior to finishing. The module comes with an UV dryer. The station is equipped with an anilox cylinder. Additional anilox cylinders are available as upgrade options. |
Spot UV Coating and Embossing Station |
This station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture effects. A simple grey level TIFF file designed by Prepress controls the surface area and the thickness of the varnish applied over the printed roll. This 100 % digital process eliminates traditional plates, screens and dies. |
Varnish thickness |
From 7² to 232² μm of varnish thickness (from 2D flat coats to 3D raised effects). |
Inline curing |
The unit is equipped with an UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs. |
UV Varnish |
Gloss varnish 99 GU |
Hot Foiling Station |
The hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects. A simple grey level TIF file designed by Prepress controls the surface area and the definition of the foil applied on the printed roll. This 100 % digital process eliminates traditional dies, plates and screens. Foil application can be bypassed when not necessary. |
Foil rolls |
Foils are delivered on rolls: Foil widths from 100 mm up to 420 mm Foil roll core diameter: 1’’ and 3’’ Foil lengths from 400 m up to 2,000 m Up to 3 rolls can be used simultaneously during the production |
Die Cutting Unit |
A semi-rotary die cutting unit is available as an option to finish labels in-line on the JETvarnish 3D Web. The unit uses a 21’’ magnetic cylinder and an automatic registering system. 2 slitter knives are included as well as a matrix rewinder. format in semi-rotary: 100 up to 480 mm maximum matrix diameter: 600 mm 2 slitter knives as standard: 10 max Gap master system for die height adjustment as an option. |
Rewinder |
Servo-motorized unit 850 mm maximum roll diameter capacity Standard inside core diameter: 3 inches Maximum roll weight: ± 120 kg |
Printing Press Compatibility List |
Digital: Konica Minolta AccurioLabel, HP Indigo WS4500, HP Indigo, WS6800, Epson, Xeikon, EFI, Durst, etc. Offset: All manufacturers and technologies: UV, H₂O or WATERLESS Flexo: All manufacturers and technologies: UV or Water based |
Dimensions & Weight |
400 V - 3Ph 240 V - 1Ph Dry air compressor (oil-free): 8 bar/102 psi - 24 m³/h/6 cfm All speeds are nominal |
Available options |
Corona substrate treatment module |
In-line system made to optimise varnish adhesion on complex printed substrates |
Variable Data Printing |
To manage and edit files on the workstation, Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas, Integrated barcode (1D/2D) reader system & controller, Raster Image Processor (RIP) as an option |